Lessons

•        Objectives

•        Introduction

•        Cronus International Company Structure

•        Summary

• Manufacturing Product Design
• Production Bill of Materials
• Production BOM Header
• Production BOM Lines
• Create a Production BOM
• Copy BOM
• Changing or Correcting Production BOM Lines
• Production BOM Versions
• Copy BOM Versions
• Active Versions
• Matrix per Version Window
• Where-Used Feature
• Production BOM Advanced Features
• Phantom Bill of Material
• Calculation Formula for Bill of Material
• Exchange Production BOM item
• Delete Expired Components
• Inventory and Manufacturing Units of Measure
• Calculate Low Level Code
• Production Design Reports
• Where-Used (Top Level) Report
• Compare List Report

Labs

• Create Production BOM
• Use Copy Production BOM
• Create and Compare Versions

After completing this module, students should be able to work with:

•        Production Bill of Materials (BOM)

•        Production BOM Advanced Features

•        Production BOM Reports

This chapter examines the setup of capacity in Microsoft Dynamics® NAV 2009.
The capacity setup can be seen as establishing a model of the production environment. All the information added in this area is used later when defining routings, as well as when creating capacity journals and reports

Lessons

• Capacity Setup
  • Capacity Unit of Measure
  • Work Shifts
  • Shop Calendars
  • Work Center Groups
  • Hierarchy of Work Units
  • Work Center Groups
  • Work Centers
  • Machine Centers
  • Standard Tasks
  • Routing Links
  • Stop Codes
  • Scrap Codes 
  • Capacity Constrained Resources
• Routings
  • Routing Header
  • Throughput Time
  • Routing Lines
  • Routing Versions
  • Copy Routing Versions
  • Where Used Feature
  • Create a New Routing
  • Routing Link Codes
• Reports
  • Routing Sheet Reports
  • Machine Center List
  • Work Center List
  • Capacity Task List
  • Capacity Gantt Chart

After completing this module, students should be able to

•        Be able to set up capacity.

•        Be able to establish Routings

•        Be able to define Routings Advanced Features

•        Be able to generate reports such as creating a capacity journal or a capacity report

•        Create Capacity Reports

This chapter examines the purpose of the production order in Microsoft
Dynamics® NAV 2009.

Lessons

• Production Order Status
  • Simulated Production Order - SPO
  • Planned Production Order - PPO
  • Firm Planned Production Order - FPPO
  • Released Production - RPO
  • Finished Production Order - FPO
• Manual Production Orders
  • New Order Entry
  • Source Types
  • View Production Order Routing
  • View Production Order Components
  • Routing Link Codes
• Inventory Reservation
• Production Order Statistics
• Production Order Changes
• Due Date Changes
• Changes to Required Components
  • Item Substitution
  • Order Planning
• Quantity Changes
• Routing Changes
• Printing from a Production Order
• Production Order Reports
• Replan Production Order
• Production Orders with Phantom BOMs
• Production Orders with Manufacturing Batch Unit of Measure
• Changing Production Order Status

After completing this module, students should be able to work with:

• Examine the structure and makeup of a production order.
• Review the purpose of a production order.
• Define the five statuses of a production order.
• Create a new production order.
• View the routing and components of a production order.
• Reserve components for a production order.
  Make changes to the production order due date.
• View actual costs against expected costs, and the capacity of a production order.
• Make changes to the production order quantity required
• Make changes to the production order components required
• Use item substitution for components.
• Make changes to the production order routing.
• Examine the reports printed directly from a production order.
• Access the Production Schedule from a production order.
• Review the standard reports available for production order reporting.
• Review the purpose of the Replan Production Order batch job.
• Examine how the Replan Production Order batch job operates.
• Explain the effects of scheduling a production order with a phantom BOM.
• Calculate a manufacturing batch unit of measure.
• Identify the two methods of changing the status of a production order.

This chapter examines the production order processing from execution to put away in the warehouse. The first part explains material consumption. This can be done either manually or automatically. The automatic methods are forward and backward flushing.
Next, the chapter displays the pick and put away features used in the warehouse.
Finally, the section covers the use of the Output Journal to track the hours worked and the materials used in production. There are also three methods for recording output.

Lessons:

• Production Order Execution
  • Overview of Production Activities
• Material Consumption
  • Forward Flushing
  • Backward Flushing
  • Manual Consumption
  • View Ledger Entries from Consumption Posting
  • Reversing Consumption Posting
• Picking from Warehouse
  • Warehouse Management Integration
  • Bin Functionality
  • Pick and Put-Away
  • Warehouse Management Systems
  • Picking with Consumption Journal (Bin Functionality)
  • Picking from Production Order (Pick Functionality)
• Recording Production Output
  • Output Journal
  • Output Journal Posting
  • Reversing Output Posting
  • Posting Output on a Daily Basis from Time Cards
  • Production Order Progress
• Putting Away in Warehouse
• Put-Away Processing
  • Putting Away with Output Journal (Bin Functionality)
  • Putting Away from Production Order (Put-Away functionality)
• Production Journal
  • Production Journal Window
  • Production Journal Lines
  • Actual Field Group
• Registering Consumption and Output

After completing this module, students should be able to work with:

• Issue components using the Consumption Journal.
• Pick and Put Away items used in manufacturing in Warehouse.
• Record production order output using the Output Journal.
• Register consumption and output from a Production Journal.

This chapter examines the finishing of production orders in Microsoft Dynamics® NAV 2009. This is the last step in the production execution process.
After the production order is finished, the flushing of materials is done either automatically or manually. The chapter goes into details with the different flushing methods: forward and backward flushing, and their advantages and disadvantages.
 Finally,the production posting is done either manually or automatically.

Lessons:

• Finishing Production Orders
• Automatic Consumption Posting (Flushing)
  • Advantages of Automatic Reporting
  • Disadvantages of Automatic Reporting
  • Automatic Reporting - Forward Flush the Entire Order
  • Automatic Reporting - Forward Flushing by Operation
  • Automatic Reporting - Back Flushing by Operation
  • Automatic Reporting - Back Flushing the Entire Order
• Automatic Production Posting

Lab: Finishing Orders and Auto Reporting

After completing this module, students should be able to work with:

• Finish Production Orders
• Conduct Automatic Reporting
• Be able to record finished production.